Introduction

Respiratory hazards are among the most critical risks in industrial environments. This guide provides everything you need to know about respiratory protection—covering regulations, types of respirators, best practices, and compliance requirements.


1. What is Respiratory Protection?

  • Definition and importance
  • Common workplace respiratory hazards:
    • Dust, fumes, and mists
    • Gases and vapors
    • Oxygen-deficient atmospheres
  • Health impacts of inadequate protection (e.g., lung disease, cancer)

2. Regulatory Standards

  • OSHA 29 CFR 1910.134 – Respiratory Protection Standard
  • NIOSH certification requirements
  • ISO and EN standards for global compliance
  • Employer responsibilities under the law

3. Types of Respirators

  • Air-Purifying Respirators (APR)
    • Disposable filtering facepiece (N95, P100)
    • Half-mask and full-face respirators
  • Powered Air-Purifying Respirators (PAPR)
  • Supplied-Air Respirators (SAR)
  • Self-Contained Breathing Apparatus (SCBA)
  • Comparison chart: When to use each type

4. Respirator Selection Guide

  • Hazard assessment process
  • Fit testing (qualitative vs. quantitative)
  • Assigned Protection Factors (APF)
  • Comfort and compatibility considerations

5. Proper Use and Maintenance

  • Donning and doffing procedures
  • Seal checks
  • Cleaning and storage
  • Filter and cartridge replacement schedules

6. Training and Program Management

  • OSHA requirements for training
  • Elements of a respiratory protection program:
    • Written program
    • Medical evaluations
    • Fit testing
    • Recordkeeping

7. Common Mistakes and How to Avoid Them

  • Using the wrong respirator for the hazard
  • Poor fit or lack of fit testing
  • Neglecting maintenance
  • Overlooking training

8. Resources and Tools

  • OSHA Respiratory Protection eTool
  • NIOSH Pocket Guide to Chemical Hazards
  • Fit test protocols
  • Downloadable checklists and templates

Call to Action

👉 Make sure you visit our respirator use checklist or Download PDF version here for your offline use.

Ensure compliance and protect your workforce by implementing a robust respiratory protection program today.